Tsim-rau-Spec Custom Rigid PCBs|IPC-6012 Chav Kawm 3 / Chav Kawm 3 / A Ua raws
Hom qauv:1+n+1, 2+n+2, 3+n+3, Ib qho - txheej (ELIC - Txhua Txheej Kev Sib Txuas).
Txheej suav:4 mus rau 24 txheej (HDI core build-ups).
Core Khoom Dk / Df Alignment: FR-4 (Tg >= 170℃), Tsawg-tsis hydrocarbons (Rogers RO4000 series), Siab- nrawm qis-Df laminates (Panasonic Megtron 4/6/7, Isola Tachyon 100G).
Primary Value Delivery:High I / O ceev BGA pitch breakout (<= 0.4 mm pitch), controlled impedance integrity up to 28/56/112 Gbps PAM4, reduced layer count vs. standard multi-layer via blind/buried schemes.
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Parameter |
Muaj peev xwm / Ntau |
Ntau lawm txwv / kam rau ua |
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Max Layer suav |
24 txheej |
Stackup- nyob ntawm |
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Min Kab Dav / Qhov Chaw (L / S) |
Sab hauv: 2/2 mil (50 µm), Outer: 3/3 mil |
Etching kam rau ua ± 0.5mil |
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Laser ntawm Diameter |
3 mus rau 6 mil (75-150 µm) |
Aspect ratio<= 0.8:1 |
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Stacked / Staggered Vias |
Mus txog 3-theem stacked ntawm-hauv-pad |
Sau nrog conductive/non{0}}conductive epoxy & capped |
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Ua tiav Board Thickness |
0.4mm txog 3.2mm |
± 10% tag nrho thickness |
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Tswj impedance |
50 Ω ib leeg - xaus, 100 Ω txawv khub |
± 10% tus qauv (± 5% nruj tswj ntawm kev thov) |
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Nto tiav |
ENIG, ENEPIG, Immersion Ag, Immersion Sn, OSP, HASL (lead{0}}free) |
IPC -PL-09 / IPC-4552 specs |
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Max Vaj Huam Sib Luag Loj |
530mm × 610 hli |
Siv tau zoo routing cheeb tsam ib lub vaj huam sib luag txoj cai |
Sequential Laser Ablation
UV / CO2 hybrid laser routing ua rau lub hom phiaj microvia tsim yam tsis muaj kev ntxhov siab thermal tawg ntawm cov dielectrics nyob ib sab.
Ntawm -hauv -Pad Copper Plating
Planarized los ntawm kev sau (ntawm qhov tob tob kev nyuaj siab < 15 µm) tiv thaiv kev sib tsoo thiab pob - kab sib chaws - array (BGA) voiding thaum lub sij hawm reflow.
Tswj Resin Flow Prepreg
Ultra-thin prepregs (2 mil mus rau 3 mil) ua ke nrog laser -drilled sub-composites suppress internal void nucleation nyob rau hauv siab - txheej - suav tsim.
Laser Direct Duab (LDI)
Kev tso npe kam rau ua ± 15 µm txheej - rau - txheej txheej kom nruj pitch BGA pob.
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Sector |
Daim ntawv thov tshwj xeeb |
Critical Technical Driver |
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Telecom / Datacom |
5G RU baseband boards, 100G / 400G optical modules |
Kev poob qis qis (Df<= 0.004), skew control |
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AI / Siab -Speed Computing |
GPU/ASIC accelerator carrier boards |
Siab -lub zog ceev / av dav hlau faib, 0.4 hli suab BGA |
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Kev kho mob Electronics |
Ultrasound sojntsuam beamformers, portable defibrillators |
Kev ntseeg siab Class 3/A, micro-miniaturization |
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Industrial / Robotics |
Servo tsav controllers, ntau -axis lus tawm tswv yim |
High vibration resilience, thermal dissipation ntawm thermal vias |

Stackup Co-Tsim:Xa schematic, stackup phiaj, lossis netlist; engineering rov qab ua tiav stackup nrog Df / Dk them nyiaj thiab impedance profile hauv 24 teev.
Plug Material Options:Copper-filled conductive paste (ntawm filling resistivity < 25 µΩ·cm) vs. non-conductive epoxy (Epoxy Technolog/San-Ei).
Selective Plating:Xaiv kub thickness txog li 30 µin ntawm ntug connectors thaum tswj tus qauv ENIG ntawm BGA pads.
Routing Hloov Kho:Kev zam ntawm DFM tau ua tiav nrog kev kos npe ncaj qha engineering -tawm.
AOI (Automated Optical Inspection):100% sab hauv / txheej txheej kab dav / qhov chaw pov thawj ncej-etch.
XRF (X-ray Fluorescence):Thickness verification per lot (ENIG Au 2–4 µin, Ni 120–240 µin).
Microsection Analysis: 3 samples per production batch verified for copper barrel thickness (>20 µm min), resin sau qhov siab, thiab thermal stress integrity (288 degree, 10 vib nas this, 3 cycles ib IPC-TM-650 2.6.8).
Kev kuaj hluav taws xob:100% ya soj ntsuam kuaj (rau tus qauv<= 50 pcs or high-density low volume) or fixture-based bed-of-nails (for volume > 1000 pcs). Isolation threshold > 10 MΩ at 250V/500V.
Dongguan chaw tsim khoom|18,000 m² cleanroom ib puag ncig|Lub hli muaj peev xwm: 45,000 m² multi- txheej / HDI panels. Chav kawm 10,000 qhov chaw huv chav raug rau sab hauv - txheej txheej zaj duab xis qhuav lamination thiab laser drilling.
Orbotech Paragon LDI systems
Hitachi UV/CO2 dual- lub taub hau laser laum chaw nres tsheb
Atotech ncaj nraim nruam plating (VCP) kab
ISO 9001: 2015
IATF 16949: 2016 (Automotive electronics subset kab)
ISO 13485: 2016 Kev kho cov cuab yeej zoo
IPC-6012 Class 3 (default for high-reliability/HDI), IPC-A-600 Class 3 kev lees txais.
RoHS directive compliant, REACH SVHC tshaj tawm npaj, CMRT teeb meem minerals qhia txhawb.
Nqus Sealing
Anti- zoo li qub noo noo- cov hnab thaiv (MBB, < 0.02 g/m²/24h WVTR) nrog Cov Ntawv Qhia Txog Humidity Indicator Cards (HIC) thiab Hom A molecular sieve desiccant.
Kev tiv thaiv lub cev
Ntug- buffered corrugated cartons nrog ib tus neeg kaw- cell foam interleaving; warp- tiv thaiv clamping fixtures rau nyias boards (< 0.8 mm).
Lub Sijhawm Lead
Tus qauv (1–3n+1):5-7 hnub ua hauj lwm (tus qauv tshuaj xyuas) / 3 hnub ua hauj lwm (expedited NPI).
Volume Pilot Khiav:10–14 hnub ua haujlwm tom qab-PPAP kos npe- tawm.
Logistics
DDP / EXW / FOB ntawm DHL / FedEx Express (air freight prototype) los yog palletized dej hiav txwv freight (ntim).

Commercial & Volume Tiers:
Prototype / NPI:5-25 pcs (3-5 hnub ua haujlwm tig)
Pilot Khiav:50-500 pcs (MOQ hloov tau rau ib pawg complexity)
Ntim:1, 000+ pcs (cov khoom xa tuaj lossis daim ntawv cog lus muaj sijhawm teem sijhawm)
Nrog kev paub ntau, peb yog ib tus kws tshaj lij hdi pcbs tuam ntxhab thiab cov muag khoom hauv Suav teb. Peb sov siab txais tos koj mus yuav bulk zoo hdi pcbs muag ntawm no los ntawm peb lub hoobkas. Yog tias koj muaj lus nug txog kev koom tes, thov koj xav email rau peb.